A global petrochemical leader aimed to build a new plant to produce high-demand polymers, relying on our expertise to create a sustainable, efficient design.
The client needed a process that minimized energy consumption and carbon emissions while meeting stringent production targets for a polymer used in consumer goods. Complex environmental regulations demanded innovative solutions, and the project required a balance of efficiency, scalability, and compliance within a tight timeline. The client’s team needed a robust design they could implement without extensive reworks.
Using our Process Simulation and Modeling and Feasibility Studies and Conceptual Design services, we developed a comprehensive Aspen Plus model to simulate the polymer production process, including reactors, distillation columns, and heat exchangers. We performed techno-economic analyses to ensure the design met operational and regulatory goals. Advanced heat integration, modeled with Aspen Energy Analyzer, optimized energy flows to reduce consumption. Safety assessments confirmed compliance with international standards, and we provided detailed documentation to support seamless implementation by the client’s engineering team.
The plant design significantly reduced energy use and emissions compared to industry standards, fully meeting environmental regulations. The optimized design delivered high production capacity and scalability, enabling the client to meet global demand. The detailed model and documentation allowed the client to execute the project efficiently, avoiding costly design revisions. The plant now operates as a benchmark for sustainable petrochemical production.
Our innovative simulation-driven design transformed the client’s vision into a high-performing, eco-friendly facility. By delivering a precise, compliant, and scalable solution, we positioned the client as a leader in sustainable petrochemical production, ensuring long-term operational success.
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